Very good points, Nerhesi. I'll look at my numbers; I likely made some transcription errors. I do like the rad shielding for making the craft EMP-proof but I may have been operating under bad assumptions as to how common that is. I've been using too many house rules for too long; some of them have been ingrained and I'm thinking the EMP effects from nuke missiles is one of them.
Update: My armor formula was indeed off and has been corrected.
Regarding the numbers for the HBT and its fuel, I calc'd the HBT itself as being based on the sF M-drive, which gives a performance of 3Gs for a base tonnage of 3 at a cost of MCr6. The HBT displacement formula would then be (3*0.2). I think the "under tonnage" you may be seeing is due to my use of the Advanced Tech miniaturization rules for M-Drives to reduce the HBT displacement down to 75% of its base tonnage, changing the formula to 3*0.2*0.75 to get a product of 0.45 tons. The use of miniaturization rules for HBTs may be incorrect but unfortunately I haven't found anything in the books that clarify this. Doesn't mean it isn't there; I just haven't found it (yet).
Since the HBT fuel isn't affected by Advanced Tech and it's based on the displacement of the HBT it serves, I calc'd the amount of fuel by using the non-miniaturized version of the drive. So the fuel formula would be (3*0.2)*0.25.
:idea:
Oh my. I may have been misinterpreting the rules. When Scoundrels said "Fuel equal to 25% of the mass of the drive..", I thought it was referring to the non-miniaturized HBT. However, the preceding sentence does state the amount of fuel required depends "..on the thruster's drive number." Upon careful thought, that would seem to be the tonnage of the original sF M-Drive. Which is 3 tons, making the Fuel Use (F) formula (F=3*0.25*B) where B = the number of HBT burns in hours. So the minimum fuel for a 1-hour 3G burn would be 3*0.25 or 0.75 ton
Ouch. Looks like HBTs are indeed limited to non-small craft vessels. Or at least their fuel requirement puts them out of reach of a 40-ton craft .
Well, this is what's called "a successful failure". My design still needs to be tweaked but I'm learning a lot about small craft design and getting defined what seems to be the most effective fighter design for its cost the MongTrav rules allow. Which is my primary goal.